Panelpro Precast & Logistics Ltd - Production & Defect Monitoring System

Daily Production Benchmarks:

Slabs: 120 pcs (12/hr) Cabros: 86 sqm Culverts: 5 total (2x 450mm, 3x 900mm) Wall Copings: 120 pcs (12/hr)

Slabs / Hour 100% Target

0 / 12 target

Shift: 0 Target: 120 pcs

Road Channels / Hour 100% Target

0 / 6 target

Shift: 0 Target: 60

Mould Cycles / Hour 100% Target

0 / 14 target

Shift: 0 Target: 140

Hourly Defect Rate Within Target

0.0% Max ≤ 2.5%

Primary: None Avg: 0.0%

Avail: 95%

Perf: 88%

Qual: 97%

Live Hourly Output & Defect Curve (Today)

Operating schedule: Monday – Saturday (07:30 AM to 5:00 PM · 10 production intervals)

Defect Root Cause (Pareto 80/20)

Identifies the vital causes driving scrap losses

Recent Hourly Production Ledger

Synchronized securely with cloud records

0 intervals

Slabs Target 120

Cabros Target 86 sqm

0 sqm

Col. Cabro sqm

0 sqm

Wall Copy Target 120

Culverts 5 pcs total

0 (0 / 0)

Road Channels pcs

Total Output 0.00% Def

Daily Hourly Production & Defect Pacing

Hourly Production Ledger (All Precast Items)

0 entries

Interval	Channels	Slabs	Cabros	Col.Cabro	WallCopy	Shallow	Kerbs	450mm	900mm	Defects	Defect %	Root Cause	Action

Weekly Production & Financial Report Custom Week Picker

Select any week report to download from when software started to present. Variables start cleanly at zero.

1. Select Month (Software Inception):

Active Period:

2. Choose Week to Download: Mon–Sat Working Shift Schedule

Or custom date range:

Plant Production Benchmarks & Targets

Paving Slabs Target

120 pieces

12 pcs / hour continuous run

Cabros Target

86 sqm

Square meters output benchmark

Culverts Target

5 total pcs

2 (450mm) + 3 (900mm) · NO 600mm

Wall Copings Target

120 pieces

12 pcs / hour continuous run

Total Pieces Produced

0 operating days aggregated

Gross Sales Revenue

Selling Price × Qty

Total Production Cost

Unit Cost × Qty

Weekly Operating Profit

0.00% Gross Margin

Spreadsheet Live Preview & Editor (You can edit quantities below; formulas update in real time)

Blue = User Values White = Auto Formulas

Period	Code	Item	Description	Qty	Selling Price	Sales Total	Unit Cost	Cost Total	Profit
			TOTAL	0		0		0	0

*Note: headers are inferred (source PDF had none). Blue = values copied from PDF; black = formulas.*

*Source PDF showed Sales total 91,515 and profit 30,090; line items sum to 81,765 (difference 9,750). Cost total 61,425 matches.*

Native Excel Calculations Enabled

When downloaded, Sales Total (=E4*F4), Cost Total (=E4*H4), Profit (=G4-I4), and SUM totals are genuine dynamic Excel formulas.

Live Hourly Output & Defect Curve (Today)

Defect Root Cause (Pareto 80/20)

Recent Hourly Production Ledger

Daily Hourly Production & Defect Pacing

Hourly Production Ledger (All Precast Items)

Daily Output Volume & Defect Rate Curve

Hourly Defect Intensity Matrix (7:30 AM – 5:00 PM)

12-Month Comparative Output (Slabs, Channels, Moulds)

Actionable Efficiency Directives

Demoulding Edge Chipping Spike

Mould Cycle Cadence & Release Oil Uniformity

Interactive Scrap Reduction & Financial ROI Simulator

Weekly Production & Financial Report Custom Week Picker

Plant Production Benchmarks & Targets

Live Hourly Output & Defect Curve (Today)

Defect Root Cause (Pareto 80/20)

Recent Hourly Production Ledger

Daily Hourly Production & Defect Pacing

Hourly Production Ledger (All Precast Items)

Daily Output Volume & Defect Rate Curve

Hourly Defect Intensity Matrix (7:30 AM – 5:00 PM)

12-Month Comparative Output (Slabs, Channels, Moulds)

Actionable Efficiency Directives

Demoulding Edge Chipping Spike

Mould Cycle Cadence & Release Oil Uniformity

Interactive Scrap Reduction & Financial ROI Simulator

Weekly Production & Financial Report Custom Week Picker

Plant Production Benchmarks & Targets

Log Production Hour All 9 Precast Items

Batch Day Generator All Items Included

Log Forgotten Production Day